Custom CNC Routing, Milling, Thermoplastic & Assembly of Plastic Products

This 22" x 26" x 18" custom plastic housing is used to store the corrosive chemicals used in the extraction and evaporation of oil and grease in the environmental testing industry. To manufacture this Smart Bottle Rack, we employed our KOMO Mach One CNC router for its ability to rapidly and accurately machine plastics, as well as a HAAS Super VF4 CNC machining center known for its high-speed operation. Additionally, we used a thermoforming process to form the panels into the specific shape required by the customer specification.

For assembly, both threaded stainless steel press inserts and a chemical solvent bonding technique were used to ensure that the housing would withstand the rigors of a highly corrosive environment. Quality checks were conducted during the CNC machining and assembly processes to verify that the finished housing was dimensionally accurate within the ±.005" tolerances required by the customer.

C-Plex Inc. fabricated 7 of these custom plastic housings with only a 3-4 week lead time and shipped them to our customer in South Carolina.

Smart Bottle Rack Finished
Smart Bottle Rack Finished

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Highlights of this CNC Machining of Plastic Products

Product Description Custom Plastic Bottle Rack
Capabilities Applied/Processes CNC Routing - Both Sides of Kydex Routed
CNC Milling
Thermoforming - Heat Bends to Specified Dimensions
  • Threaded Stainless Steel Press Inserts
  • Chemical Solvent Bonding
Equipment Used to Manufacture Part KOMO Mach I, 5' x 8' CNC Router
HAAS Super VF4 High Speed CNC Machining Center
Overall Part Dimensions
Length: 22"
Width: 26"
Height: 18"
Tightest Tolerances ±.005"
Material Used Kydex, PVC
In process testing/inspection performed In Process Measurements During CNC Machining.
In Process Fit Checks During Assembly.
Estimated Part Weight Approximately 25 pounds
Industry for Use Environmental Lab Testing Equipment
Lead Time 3 to 4 Weeks
Quantity 7 Complete Units
Delivery Location Charleston South Carolina
Standards Met Customer Supplied Specifications
Product Name Smart Bottle Rack

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